1600 Tonne Aluminium Extrusion Line by Schloemann

Technical Data:

  • horizontal direct hydraulically Extrusion press with 140 – 225 mm diameter Billet Container Normal 178mm dia
  • Manufacturer : Schloemann Siemag
  • Pretensioned with lamellar columns (see photos)
  • oil hydraulic drive max 250 bar
  • hydraulic Retracting and Feeding to pressure ram
  • Year of manufacturing :_________________________ 1977 (Installation)
  • Nominal pressure :_____________________________ 250bar
  • Total Extrusion Force :__________________________ 16MN
  • Feeding force :________________________________ 1,9MN
  • Retraction force:_______________________________ 0,9MN
  • Maximum stroke of main cylinder :________________ 1650mm
  • Extrusion speed (ram pressure 210bar):____________ 19,7mm/s
  • Extrusion speed (ram pressure 250bar):____________ 23mm/s


BLOCK CONTAINER:

2 different pistons (ram) :_________________________ Ø250mm/Ø140mm

  • Pre-compression pressure (adjustable 200 – 250 bar):__ 1,9 –2,4MN
  • Retraction force : ______________________________ 1,7MN
  • Retraction force ( when Stripping 320bar):___________ 2,15MN
  • Stroke for billet:________________________________ 1000mm
  • Container dia:__________________________________ Ø182mm
  • Billet dia:_____________________________________ 178mm
  • max. billet length:_______________________________ 710mm
  • Max circumscribing circle for profiles :______________ Ø180mm
  • Max flat profile (width) :__________________________ 280mm

Container heating :______________________________ Inductive

  • Connected power:______________________________ 50kVA
  • Temperature range  ____________________________ 0-475°C

AUXILIARY EQUIPMENT :

  • Vertical, hydraulic hot shear for cutting off billet tail
  • Auxiliary shear
  • Die container with bayonet locking (DN100)
  • Billet charger
  • Residual piece removal with mechanical loader + steel belt tape
  • Dummy block transport system
  • Steel tape for evacuation of press rest pieces (tails)

RUNOUT TABLE (optionally available) :

  • Walking beam belt conveyor with Graphite beams + hydrostatic drive
  • 6 height adjustable AIR COOLING ventilators from below the table
  • Gasdriven Profile burner (for separating the hot strand)
  • Electromechanical Profile lifter
  • Walking beams for transversal profile transport to stretcher
  • Horizontal saw [Lein, Solingen]
  • Electrical driven Mono- Puller (Linear drive) with finger jaws [Edwards]
  • Hydraulic Stretcher with self adjusting jaws and Anti-Drill installation (rotating head)
Stretching force:            160kN

Stroke :______________________________________ 1000mm

Operating pressure :            315bar
Longest stretching length:       360000mm

Stretching range:_______________________________ 0- ca.90mm

Billet heater :

Gas driven billet heater with recuperator with hot shear :

  • Manufacturer: ______________________________ Elhaus
  • Length :___________________________________ ca. 19720mm

Operative heating length:______________________ 7500mm plus 3000mm

Preheating zone

Number of heating zones :_____________________ 3 plus separate preheating zone

Burner rows :_______________________________ 4 (2 x 2)

Round circular logs made from common Aluminium alloys

Diameter:__________________________________ 145mm up to 200mm

Max. length of logs:__________________________ max. 6000mm

Shear lengths :______________________________ min. 250mm up to max 750mm

  • Method of Billet transport in the furnace                    endless Chain (ELHAUS principle)

 

Heating Power:

Ø175mm: 2,5t/h

Ø200mm: 3,1t/h


Starting from 20°C temperature heat-up cycle to 500°C final billet temperature, max. 60 Billets/hours

Productivity is subject to a tolerance of  ±10%


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